MCS Catalog Vol. 18 by BMG

Speedo Seats & Luggage- racks Frame Chassis Suspension Forktubes Wheels Brake Fenders Gastanks Motorparts Gaskets Intake Transmission & Driveline Exhaust Electrical & Lights Handlebars, Cables & Mirrors Oil tanks Oil & Chemicals Fasteners Windshields Forward controls, Footpegs Miscellaneous MOTOR PARTS - LOWER END 10 625 AFTERMARKET PARTS & ACCESSORIES FOR CUSTOM MOTORCYCLES / MOTORCYCLESTOREHOUSE.COM S&S, PINION GEAR 77-89 Fits L77-89 Big Twin models 909084 Orange (biggest). Repl. 24040-78 909085 White. Repl. 24041-78 909090 Yellow. Repl. 24042-78 909095 Red (average). Repl. 24043-78 909100 Blue (average). Repl. 24044-78 909105 Green. Repl. 24045-78 909106 Black (smallest). Repl. 24046-78 JIMS, PINION GEAR 77-89 Fits L77-89 Big Twin models 961307 Orange (biggest). Repl. 24040-78 961308 White. Repl. 24041-78 961309 Yellow. Repl. 24042-78 961310 Red (average). Repl. 24043-78 961311 Blue (average). Repl. 24044-78 961312 Green. Repl. 24045-78 961313 Black (smallest). Repl. 24046-78 S&S, PINION GEAR 54-77 Fits 54-E77 Big Twin models. Note: All S&S pinion shaft gears are designed to be used with a 73-99 B.T. style 24T driven gear (OEM 26345-73 / MCS 531209 S&S). 915687 Orange (biggest) 909055 Black 909060 Red 909065 Blue (average) 909070 Green (average). Repl. 24010-54 909075 White Repl. 24010-54 -- Brown 909081 Yellow (smallest) JIMS, PINION GEAR 54-77 Fits 54-E77 Big Twin models. 961300 Orange (biggest) 961301 Red 961302 Blue (average) 961303 Green (average). Repl. 24010-54 961304 White Repl. 24010-54 961305 Brown 961306 Yellow (smallest) 909095 541544 909070 961302 961310 OEM STYLE PINION GEAR Non S&S product. Stock replacement. 90-99 Big Twin -- Red. 90-92 B.T. Repl. 24043-90 541544 Red. 93-99 B.T. Repl. 24043-93 00-22 XL; 08-12 XR1200 -- Repl. 24047-00 PINION SHAFT GEAR NUT Nut has left hand thread. 54-99 Big Twin 978263 JIMS. 54-89 B.T. Repl. 24023-54 509035 Alto. 54-89 B.T. Repl. 24023-54 978264 JIMS. 90-92 B.T. Repl. 24022-90 513930 Alto. 90-92 B.T. Repl. 24022-90 967916 93-99 B.T. (excl. Twin Cam); 91-22 XL; 08-12 XR1200. Repl. 7916A 77-22 XL Sportster 519004 77-90 XL. Repl. 7913 531314 S&S. 77-90 XL 967916 91-22 XL; 08-12 XR1200; 9399 B.T. (excl. Twin Cam). Repl. 7916A Woodruff keys Fits pinion gear on pinion shaft on 54-89 B.T., oil pump drive gear on on pinion shaft on 54-86 B.T. & oil pump shaft on 54-E75 B.T. models. 517955 54-89 B.T. Repl. 23985-54 509035 PINION GEAR SPACER Fits 54-92 Big Twin models. 921521 54-89 B.T. Repl. 24703-54B 921522 JIMS. 54-89 B.T. Repl. 24703-54B 531312 S&S. 54-89 B.T. Repl. 24703-54B 924704 90-92 B.T. Repl. 24704-90 921521 924704 EARLY XL & 45" SV PINION GEAR Stock style replacement pinion gear. 924011 54-76 XL, 37-73 45" Flathead. Repl. 24011-37 924011 PINION GEAR SIZES Pinion gear sizes are listed from the biggest (top) to the smallest (bottom). This color coding sequence is identical to stock H-D coding. When in doubt use a gear from the middle to the small side of the range. A combination of smaller gears should provide adequate gear clearance under most circumstances. Both excessive and zero gear lash combinations cause engine noise, but no gear lash causes binding and premature wear. Note PINION GEARS 91-99 XL pinion gears & cams for 00-up XL Sportster? 91-99 5-speed XL Sportster models are driven by a 91-99 style pinion gear. But 91-99 style camshafts will also fit and can be used in 00-22 XL and 00-02 Buell models. Difference between 91-99 XL models and 00-22 XL models is that 00-22 XL has a 'close-contact' gear design, with more but smaller teeth, to reduce mechanical sound, nothing else. Therefore, when converting to a 91-99 style pinion gear, you will be able to use all 91-99 style XL camshafts on 00-22 XL Sportsters. OEM 91-99 XL pinion gear part numbers are mentioned below, for your reference only. Blue (biggest). Repl. 24056-91 Red. Repl. 24057-91 White (average). Repl. 24058-91 Green. Repl. 24059-91 Yellow (smallest). Repl. 24060-91 tech-tip 129

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