Speedo Seats & Luggage- racks Frame Chassis Suspension Forktubes Wheels Brake Fenders Gastanks Motorparts Gaskets Intake Transmission & Driveline Exhaust Electrical & Lights Handlebars, Cables & Mirrors Oil tanks Oil & Chemicals Fasteners Windshields Forward controls, Footpegs Miscellaneous INTAKE 12 837 AFTERMARKET PARTS & ACCESSORIES FOR CUSTOM MOTORCYCLES / MOTORCYCLESTOREHOUSE.COM S&S FOR OEM CV CARBURETORS 908525 S&S, MANIFOLD CONVERSION KIT S&S manifold conversion kits are designed to replace the stock manifolds that were used on 84-89 H-D models. These stock manifolds used rubber compliance fittings that are known for cracking and leaking problems. The S&S conversion kit updates your engine to the later style OEM manifold. Due to the flange mount you will not be able to use these manifolds with the stock press-in constant vacuum carburetor. 908525 84-99 Evolution B.T. 901551 86-03 Evolution XL S&S, CV INTAKE MANIFOLDS Will allow you to mount the stock Keihin CV carb to stock or S&S cylinderheads. Note: All S&S manifolds require S&S 507622 special (thinner) manifold to head seals to compensate for larger port diameter. Stock seals may damage the manifold. Manifold to carb seal is thicker to compensate for larger intake port. S&S CV manifolds will require 531826 to be used with OEM 40-42mm CV carbs. 84-99 Evo Big Twin 40-45mm CV carb Part # Cyl. Size # Engine 940505 5.550" 410 80, 89, 96" 940506 5.375" 397 88" 940508 *4.745" 387 100" 940506 *4.870" 397 107" 940507 *4.995" 406 113" *Cylinder length mentioned as used with S&S SA cases which have +.500" deck height in S&S 4" bore engines. 99-07 Twin Cam S&S manifolds require S&S 507622 special, thinner, manifold to head seals because of larger port diameter. Stock seals may damage the manifold. 40-45mm CV carb Part # Cyl. Size # Engine 940498 4.937" 410 88, 95 & 106" 940499 4.850" 405 100" 940500 4.975" 414 107" 48mm CV carb Note: Stock H-D ports on 06-up models have moved closer together and the angle is slightly different. Therefore there is a slight difference in manifolds. Part # Cyl. Size # Engine 531824 4.937" 410 96" 99-05 Twin Cam models 531825 4.937" 405 96" 06-16 Twin Cam models S&S Seals S&S CV Manifold to CV carburetor U-ring seals, used between manifold and CV carburetor. Note that 531826 is a thicker version, when compared to the OEM 27002-89 seal. The S&S seal is designed to fit with the larger inner diameter S&S manufactured CV manifolds only. 531826 40-44mm (for S&S CV manifolds only) 531827 45-48mm S&S CV Manifold to cylinder head seals Extra thin seals. Fits 84-16 B.T.; 86-16 XL; 08-12 XR1200 models equipped with S&S manifolds. All S&S CV manifolds require thinner manifold seals because of slightly larger port diameter. Stock seals may damage the manifold. 507622 S&S 561655 Cometic 940498 940505 Manifolds 927019 90-99 B.T. (excl. TC). Repl. 27019-89 927032 99-06 B.T. Repl. 27613-99 900488 88-03 XL. Repl. 27004-88A 900489 04-06 XL. Repl. 27024-04 Seals. Carb to manifold 90-06 B.T.; 88-06 XL (excl. all inj models). Repl. 27002-89. 900289 James 561307 Cometic 901509 CVP 927032 900488 900489 900289 S&S for stock Keihin CV Stock replacements 927019 S&S 86-03 XL SPORTSTER MANIFOLDS Engine Cyl length size# Super E Super G Super D 883/1100/1200/79" Std. 4.650" 341 940386 940388 -- 89" 5.087" 374 940412 -- -- *100" *4.420" 357 -- 940440 -- 103" 5.750" 426 940257 940240 -- *Note: Manifold for S&S 4" bore engines in combination with S&S heads. Actual cylinder length is given but crankcase deck height is .500" higher than standard and cylinder heads are .060" shorter than stock. Effective cylinder length is therefore .440" longer than shown. S&S 57-85 XL SPORTSTER (O-RING OR BAND) MANIFOLDS Engine Cyl length size# Super E Super G Super D 57-78 900/1000 Std. 5.330" 220 940332 940301 -- 79-85 1000 Std. 5.330" 220 940333 940351 -- Note: Identical to Shovel. Stock 83-85 XL require VOES fitting. This fitting is not present on this manifold. S&S SH-SERIES SHOVEL & P-SERIES PANHEAD MANIFOLDS Engine Cyl length size# Super E Super G Super D SH80 5.530" 220 940475 -- -- SH93H, P93H 5.363" 222 940476 -- -- SH93, P93 5.405" 225 531937 -- -- SH103, P103 5.630" 242 -- 940478 -- Note: Replacement for the SH-series and P-series S&S Shovel and Panhead style engines. S&S KN-SERIES KNUCKLE MANIFOLDS Engine Cyl length size# Super E Super G Super D KN93 5.625" -- 531936 -- -- Note: Replacement for the KN-series S&S Knucklehead style engines. S&S 04-06 XL SPORTSTER MANIFOLDS Engine Cyl length size# Super E Super G Super D 883/1200 Std. 4.650" 341 940473 -- -- Note: Identical to the manifold as supplied in the 902278 S&S Super E carb kit for 04-06 XL models. CV MANIFOLDS! CV MANIFOLDS! 88-06 CV CARB INTAKE MANIFOLDS Direct OEM style replacement manifold for Big Twin and XL Sportster models that are equipped with the stock Constant Vacuum carburetor. Will not fit the older models with stock compliance fittings or injection models. S&S INTAKE MANIFOLDS S&S 84-89 B.T. CONVERSION KIT FITS OEM HEADS
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