MCS Workshop Catalog by BMG

297 V-TWIN TOOLS NEW PRODUCTS ADDED WEEKLY AT MOTORCYCLESTOREHOUSE.COM LOWER END GEORGE'S GARAGE, PINION GEAR REMOVER & INSTALLER Used to pull 39-89 B.T. and 57-76 XL pinion gears and install 39-53 B.T. pressed-on splined pinion gears. 979421 Pulls: 39-89 B.T.; 57-76 XL Installs: 39-53 B.T. 979421 JIMS, PINION GEAR INSTALLER/PULLER Used to remove and install pinion gears on 39-89 B.T. and 57-76 XL. Collar included. Repl. 96830-51. Note: For XL models see MCS 978297 JIMS pinion gear installer collar to set pinion gear position on pinion shaft. 900577 39-89 B.T.; 57-76 XL 900577 GEORGE'S GARAGE, PINION GEAR NUT SOCKET Used to remove and install the nut holding the pinion gear. For use with 1/2" drive ratchet. 979422 54-92 B.T. 979422 JIMS, PINION GEAR NUT SOCKET Used to remove pinion drive gear nut from pinion shaft. Comes with 1/2" drive. Use JIMS 978296 to lock pinion gear when nut is tightened. 513750 54-92 B.T. 513750 MCS, PINION GEAR NUT SOCKET Used to install / remove OEM 24023-54 and 24022-90 pinion gear nut, that is left hand threaded. Comes with a hex nut drive. 925577 54-92 B.T. 925577 JIMS, PINION BUSHING PULLER TOOL Used to pull pinion shaft bushing from the cam cover. Note: A handy helping hand is the JIMS cam cover holding tool (MCS 978285) which can be clamped in a workbench vise and will help prevent scratches or other damage to the cam cover when pulling or installing cam cover bushings. 978300 54-99 B.T. (excl. Twin Cam) 978300 JIMS, XL PINION GEAR INSTALLER COLLAR Used to set pinion gear position on pinion shaft. (Used with MCS 900577 JIMS pinion gear installer & puller tool). 978297 52-84 K, KH, XL 978297 JIMS, PINION BUSH. INSTALLER/DRILL JIG Press-in the new pinion shaft bushing with this tool and drill through the guide hole in the tool (drill jig), through both the bushing and cam cover so the dowel pin can be installed in the factory location. Press in new dowel pin (MCS 519008 / OEM 275, used for all models), and the bushing is locked in place. Comes complete with drill. 978279 36-53 B.T. (use with MCS 978010 / Repl. 25582-36 bushing) 978280 54-92 B.T. (use with MCS 518127 / Repl. 25582-54A or 25582-73 pinion shaft bushing) 978282 37-48 74" Flathead (use with MCS 908132 / Repl. 25591-37 pinion shaft bushing) 978283 37-73 45" Flathead (use with 908143 / Repl. 25593-37 pinionshaft bushing) Replacement drill Used as stock replacement for all above mentioned pinion bushing installer/drill jig tools. 978286 Replacement nr. 31 size HSS drill 978279 JIMS, PINION BUSHING / IDLER GEAR LINE REAMER TOOL Used to line ream the pinion shaft bushing in the cam cover from the right side crankcase race from the inside outwards. Note: Will also ream idler gear bushing on 57-E84 XL Sportster models. 978301 Pinion bushing: 54-99 B.T. (excl. Twin Cam) Idler gear bushing: 57-E84 XL 978301 CAM & PINION GEAR GAUGE PINS Used to check pinion and cam gears for pitch diameters. A loose fit results in a clicking noise but a tight fit in a whining noise that may result in gear tooth & bearing damage. For sizing charts, see the OEM H-D service manual. Can be used for S&S TC or OEM Twin Cam engines with aftermarket gear driven cams. .105" pins. 54-89 B.T. 978298 JIMS 999181 Bender Cycle 979402 George's Garage 503769 Andrews .108" pins. 90-99 B.T. (excl. Twin Cam) 978299 JIMS 999182 Bender Cycle 979403 George's Garage (incl. sizing chart) 503768 Andrews 978298 979402 503768

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