Zodiac Bikers Book by BMG

18-012 HELMETS & AUDIO PRIMARY & CLUTCH CONTROL CABLES & HYDRAULIC LINES OIL, OIL FILTERS & OIL COOLERS SEAT TRANSMISSION FOOT CONTROLS HARDWARE EXHAUST GASKET & SEALS FRONT FORKS WINDSHIELD ELECTRIC & LIGHT FINAL DRIVE FRAME & REAR SUSPENSION LUGGAGE ENGINE ELECTRICS WHEELS & TIRES FENDER & STRUTS TOOLS & CHEMICALS INTAKE BRAKE GAS & OIL TANK TECH TIPS & CROSS REF OEM>ZPN ENGINE HANDLEBAR, HAND CONTROLS & MIRRORS GAUGES & DASHES ALPHABETICAL INDEX Individual parts 396051 Primary spacer ring 1/4" 396052 Extended stator mounting bolts, 4 pack 396053 Stator spacer, natural 396054 Compensator spacer, stainless steel 396055 Motor Sprocket bolt (OEM 3368) 396056 Clutch spacer, stainless steel 396057 1/4" Offset belt sprocket 32T 396058 Inner & Outer primary bolt kit 396059 Transmission to primary spacers 701976 1/4" (6.35mm) primary offset kit for 240 tires on all 2014-2016 Touring, Dyna and Softail models except FXSB Breakout These trick primary offset kits allows the installation of up to 240 wide rear tires in wider than stock swing arms without taking the transmission apart when converting to a 20mm final drive belt or chain. Includes spacers to offset the primary 1/4" (6, 35mm), extended stator bolts, compensator sprocket spacer, extended motor sprocket bolt, clutch spacer and an offset 32 tooth transmission belt pulley. Note: Also fits 2006-2013 6-speed Twin Cams models with a Screamin' Eagle compensator that has a thrust needle bearing and 2 thrust washers between the sprocket and sprocket retainer (OEM 36500034A, 40100061, 4220064, 4220064A, 42200095 or 42200095A). Does not fit FXCW & FXCWC Rocker and FXSB Breakout. 4544 OFFSET KIT FOR 20142017 TWIN CAM Offset primary kits for Evolution Big-Twin models 1991 to 1999, Dyna Twin-Cam models 1999 thru 2005 and Softail Twin-Cam models 2000 thru 2006 with Zodiac, Jims or similar 6 Speed transmission Note: Can also be used on 1991 thru 2006 Touring models when installed with the correct primary cover gasket 700935 25mm offset primary kit 700936 45mm offset primary kit 701130 55mm offset primary kit Optional parts needed for use with 1991 thru 1993 style 5 Speed transmissions (not for RevTech). 237074 Counter shaft 5th Gear (OEM 35626-94) 741165 25mm Extended starter jackshaft screw 1/4"x20UNC 193009 Late style final drive pulley, 32 Tooth (OEM 40250-94) 5 Speed offset primary kits for 2000 thru 2006 Touring models 700879 12mm primary offset kit 5 Speed offset primary kits for Evolution Softail models 1991 to 1999, Dyna Twin-Cam models 1999 thru 2005 and Softail Twin-Cam models 2000 thru 2006 Note: Can also be used on 1991 thru 2006 Touring models when installed with the correct primary cover gasket 700878 12mm primary offset kit 700889 25mm primary offset kit 700925 45mm primary offset kit 701120 55mm primary offset kit Contrary to Evolution models it is not possible to move the transmission on Twin-Cam models to the left as these models have the transmission bolted to the crankcase. The Zodiac off-set kit enables you to move your primary 12, 25, 45 or 55mm without moving your stock or aftermarket 5 Speed transmission, or 25, 45 or 55mm when you have a 6 Speed Zodiac transmission or conversion. All these kits come with an extended transmission main shaft and extended transmission main drive 5th gear, leaving the transmission housing in exactly the same place but allowing you to offset the front final drive pulley, thus creating space for a wide rear tire. And when we say wide we mean WIDE. The 12mm off-set kit allows the use of a 200 tire with the stock belt in an Evolution or Twin-Cam frame, the 25mm offset kit allows a 230 wide tire on a 7.50 rim in both the Evolution and Twin-Cam frame if the late type "narrow" final drive belt drive is used. If a chain is used for the final drive the stock frames will accept up to 250 wide tires on a 9.00" rim. The transmission main shaft and drive gear are CNC manufactured from High Stress 20CrMnT gear steel by one of the worlds leading automotive transmission factories. Gear and shaft are tempered and stress released to a core hardness of 35 to 45 Rockwell and have a surface hardness of 58 to 60 Rockwell. Our offset primary kits contain: primary spacer ring, extended crankshaft extension and extended crankshaft nut, extended transmission main shaft, extended main drive 5th gear with needle bearings and seal, extended belt pulley spacer, extended clutch push rod, extended starter jack shaft (only for 25, 45 and 55mm kits), starter jack spacer, primary-to-transmission spacers and all required hardware. The 45mm offset kits come with a 25mm offset maindrive gear and 3/4" (19mm) offset drive pulley. When you have a 1991 thru 1993 model 5 Speed transmission you must order a countershaft 5th gear, extended starter jack shaft bolt and late style final drive pulley separately. Wide swingarm and fender struts must be ordered separately and can be found in this catalog. Note: The 45mm extended main shaft is used with a 25mm extended main drive gear, a 25mm extended sprocket spacer and a ZPN193036 offset drive pulley. 4542 PRIMARY OFFSET KIT FOR 5 & 6 SPEED MODELS INCLUDING DYNA & SOFTAIL 701949 Primary offset kit for 1991-1999 5-Speed Softail (25mm transmission offset) When you want to install a wider than stock swing arm you will have to move the drive line outward. This kit makes this move easy. Includes a 25mm primary spacer ring, extended crank shaft extension with nut, offset transmission plate, gasket kit, hardware and anything else to do the job. The transmission in Softails is mounted to the frame with 4 studs on a mounting plate and on the right side with the 5th stud straight onto a bracket that is welded to the frame. As the offset transmission plate does not take care of the 5th stud we have also included our "Fifth Brace" trick mounting bracket. "The Fifth Brace" assures a more torsion resistant and stronger-than-stock construction that drastically reduces the chance of a cracked inner primary. Fits 1991 thru 1999 Softail models. Can also be used for earlier 5-speed Softail models when you also purchase a ZPN346212 extended motor sprocket shaft nut. 4541 PRIMARY OFFSET KIT FOR EVOLUTION SOFTAIL MODELS )Ȫ$ȥ( 5ȝ$Ȫ 6ȭ6Ȩ(Ȧ6ȡ2Ȧ OFFSET PARTS (Site 1116)

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